In the weeks leading up to the ARRL DX Phone contest this year, Eric, WG3J and I did some extensive antenna planning at his QTH in Maryland in preparation for the upcoming contest. One of this biggest concerns was the amount of coax coming into the station. During a contest last year, we encountered a ton of RF affecting computers and audio causing an RF burn or two. Fun times.

How to resolve this? Reduce your coax run length and quantity by using antenna switches.

I reviewed a number of designs online and ended up designing my own, 2 position antenna switch which injects 12VDC onto the coax, so we didn’t require additional long lengths of control wire which could end up resonating RF.
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For the next 3 weeks part of my station would be turned into an assembly line, etching circuit boards, fabricating cases, etc.

A week before the contest, Eric and I put the switches through their paces by dumping 2.5kW at 100% duty cycle for about 10-20 seconds. This would help us assure that they would hold up to the contest pace.

I ended up building five switches, 2 rated at 10kW and 3 rated at 5kW. I’m happy to report success with the design with no smoke emissions. One thing we did find was a high SWR at 15m and above, which I believe I have a fix, that needs future testing.